Austenitic Manganese Steel Sand Casting Wear Resistance part

Austenitic Manganese Steel: A Superior Alloy

Austenitic manganese steel is a remarkable material renowned for its unique combination of properties. At the heart of its production in our facility is the sand casting process, which plays a crucial role in shaping high – quality components.

Sand Casting Process

The sand casting process for austenitic manganese steel offers several advantages. It allows for the creation of complex shapes with relative ease. Molten austenitic manganese steel is poured into sand molds, which are carefully prepared to ensure dimensional accuracy. This process also provides good thermal insulation, allowing the steel to cool and solidify evenly, resulting in a more homogeneous microstructure.

Key Properties: Toughness, Ductility, and Wear – Resistance

Toughness and Ductility

Austenitic manganese steel exhibits excellent toughness and ductility. This means it can absorb a significant amount of energy before fracturing, making it suitable for applications where impact resistance is crucial. The austenitic structure of the steel contributes to these properties, as it can undergo a process of strain – induced martensitic transformation under stress. This transformation effectively dissipates energy, preventing sudden failure.

Wear – Resistance

One of the most outstanding features of austenitic manganese steel is its high wear – resistance. When the steel is subjected to abrasion or impact, the surface layer undergoes a transformation that hardens the material. This work – hardening effect significantly increases the steel’s resistance to wear, making it ideal for use in environments where friction and abrasion are common, such as in mining, construction, and industrial machinery.

Standard Grades and Applications

Standard Grades

Common standard grades of austenitic manganese steel include ASTM A128 grades. These grades are defined by specific chemical compositions and mechanical properties. For example, Grade A of ASTM A128 has a minimum manganese content of 11.0% and a minimum carbon content of 1.00%, which contribute to its characteristic properties.

Applications

  • Mining Industry: In mining equipment like crushers, conveyor systems, and bucket teeth, austenitic manganese steel’s wear – resistance and toughness ensure long – lasting performance. Crushers, for instance, are constantly exposed to high – impact forces and abrasion from rocks, and austenitic manganese steel components can withstand these harsh conditions.
  • Construction Industry: Used in construction machinery such as bulldozer blades and excavator buckets. The material’s ability to resist wear and deformation under heavy loads makes it a preferred choice for these applications.
  • Industrial Machinery: In parts of mills, mixers, and elevators, where continuous operation exposes components to wear and tear, austenitic manganese steel provides reliable service.
In conclusion, austenitic manganese steel, produced through the sand casting process, offers a combination of toughness, ductility, and wear – resistance that makes it an invaluable material in various industries. Its standard grades are well – defined, ensuring consistent quality and performance across different applications.
Austenitic Manganese Stee-Concave Bowl Liner Austenitic Manganese Steel-Jaw Plate Austenitic Manganese Steel-Cone Lining Plate
Manufacturing Method Sand Casting(Resin Sand, Pre-Coated Sand, Clay Sand, Water glass sand, Green Sand,lost foam )
Material Standard GB, ANSI, BS, DIN, JIS, ASTM, ASME, AISI, etc
carbon steel, low carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, etc.
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, etc.
Stainless Steel: SUS 304, 304L, 316, 316L, CF8, CF8M, G-X7CrNiNb1189, etc. AS2074 or according to customer specific requirement.
Ductile Iron:A536-Gr.60-40-18,GGG40,GGG50,FCD40,FCD50,Gr370-17,Gr420-12,etc
Grey Iron:A48-No.20,25,30,GG10,GG15,GG20,FC10,FC15,FC20,Grade 150,180,220,FGL150,FGL200,FGL250,etc
Weight Range 1 kg to 100 Tons
General Casting Tolerance CT8-CT12
Design Software UG, Pro-E, Inventor
Dwg Format STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT
Mould Manufacturing Yes
Casting Stimulation Yes
Ultimate machining tolerance 0.005mm
Quality Control RT,UT,MT,PT,CMM,SCAN,Chemical and Mechanical Property Testing,Spectrometer,etc
Finish Roughness Ra12.5-Ra25 according to customer requirement
Logo/ID Silk-screening, Laser Marking, Engrave,Painting
Heat Treatment Normalization, Annealing, Quenching and Tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching,etc
Surface Treatment Shot/sand blast, Polishing, Surface Passivation, Painting , Anodizing,Powder coating, ED- Coating, Chrome Plating, zinc-plate, Dacromat coating, Finish Painting,hot-dip galvanizing, etc

 

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