AS 2027 Cast Iron | Abrasive Resistant Casting Service

AS 2027 Cast Iron is Leesh daily pouring material for our honored Australian customers for mining site and agriculture machinery parts.
Our sand casting process can strictly follow the material requirements to achieve the AS 2027 Cast Iron – Hard and abrasive purpose.
The types of AS 2027 Cast Iron abrasion-resistant white cast irons covered by this International Standard are:
a) unalloyed or low alloy cast irons;
b) nickel-chromium cast irons covering two general types:
    4 % Ni 2 % Cr cast irons;
    9 % Cr 5 % Ni cast irons;
c) high chromium cast irons covering five ranges of chromium content:
   Cr>11 % to  ≤14 %;
   Cr>14 % to   18 %;
   Cr>18 % to  23 %;
   Cr>23 % to   30 %;
   Cr>30 % to   40 %;

AS 2027 Cast Iron Material Grade Tables

Table 1 Brinell Hardness and Chemical Composition of Unalloyed / Low-Alloy Abrasion-Resistant Cast Iron

Material Designation
Min. HBW
Chemical Composition (mass fraction, %)
C
Si
Mn
Cr (max)
ISO 21988/JN/HBW340
340
2.4 ~ 3.9
0.4 ~ 1.5
0.2 ~ 1.0
2.0
ISO 21988/JN/HBW400
400
2.4 ~ 3.9
0.4 ~ 1.5
0.2 ~ 1.0
2.0

Table 2 Brinell Hardness and Chemical Composition of Nickel-Chromium Abrasion-Resistant Cast Iron

Material Designation
Min. HBW
Chemical Composition (mass fraction, %)
C
Si (max)
Mn (max)
P (max)
S (max)
Ni
Cr
ISO 21988/JN/HBW480Cr2
480
2.5 ~ 3.0
0.8
0.8
0.10
0.10
3.0 ~ 5.5
1.5 ~ 3.0
ISO 21988/JN/HBW500Cr9
500
2.4 ~ 2.8
2.2
0.8
0.06
0.06
4.0 ~ 5.5
8.0 ~ 10.0
ISO 21988/JN/HBW510Cr2
510
3.0 ~ 3.6
0.8
0.8
0.10
0.10
3.0 ~ 5.5
1.5 ~ 3.0
ISO 21988/JN/HBW555Cr9
555
2.5 ~ 3.5
2.5
0.8
0.08
0.08
4.5 ~ 6.5
8.0 ~ 10.0
ISO 21988/JN/HBW630Cr9
630
3.2 ~ 3.6
2.2
0.8
0.06
0.06
4.0 ~ 5.5
8.0 ~ 10.0

Table 3 Brinell Hardness and Chemical Composition of High-Chromium Abrasion-Resistant Cast Iron

Material Designation
Min. HBW
Chemical Composition (mass fraction, %)
C
Si (max)
Mn
P (max)
S (max)
Cr
Ni (max)
Mo (max)
Cu (max)
ISO 21988/JN/HBW555XCr13
555
>1.8 ~ 3.6
1.0
0.5 ~ 1.5
0.08
0.08
11.0 ~ 14.0
2.0
3.0
1.2
ISO 21988/JN/HBW555XCr16
555
>1.8 ~ 3.6
1.0
0.5 ~ 1.5
0.08
0.08
14.0 ~ 18.0
2.0
3.0
1.2
ISO 21988/JN/HBW555XCr21
555
>1.8 ~ 3.6
1.0
0.5 ~ 1.5
0.08
0.08
18.0 ~ 23.0
2.0
3.0
1.2
ISO 21988/JN/HBW555XCr27
555
>1.8 ~ 3.6
1.0
0.5 ~ 2.0
0.08
0.08
23.0 ~ 30.0
2.0
3.0
1.2
ISO 21988/JN/HBW600XCr35
600
>3.0 ~ 5.5
1.0
1.0 ~ 3.0
0.06
0.06
30.0 ~ 40.0
1.0
1.5
1.2
ISO 21988/JN/HBW600XCr20Mo2Cu
600
>2.6 ~ 2.9
1.0
1.0
0.06
0.06
18.0 ~ 21.0
1.0
1.4 ~ 2.0
0.8 ~ 1.2
AS 2027 Cast Iron    High Alloy White Irons Casting Hammer Plate

Manufacturing Method Sand Casting(Resin Sand, Pre-Coated Sand, Clay Sand, Water glass sand, Green Sand,lost foam )
Material Standard GB, ANSI, BS, DIN, JIS, ASTM, ASME, AISI, etc
carbon steel, low carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, etc.
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, etc.
Stainless Steel: SUS 304, 304L, 316, 316L, CF8, CF8M, G-X7CrNiNb1189, etc. AS2074 or according to customer specific requirement.
Ductile Iron:A536-Gr.60-40-18,GGG40,GGG50,FCD40,FCD50,Gr370-17,Gr420-12,etc
Grey Iron:A48-No.20,25,30,GG10,GG15,GG20,FC10,FC15,FC20,Grade 150,180,220,FGL150,FGL200,FGL250,etc
Weight Range 1 kg to 100 Tons
General Casting Tolerance CT8-CT12
Design Software UG, Pro-E, Inventor
Dwg Format STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT
Mould Manufacturing Yes
Casting Stimulation Yes
Ultimate machining tolerance 0.005mm
Quality Control RT,UT,MT,PT,CMM,SCAN,Chemical and Mechanical Property Testing,Spectrometer,etc
Finish Roughness Ra12.5-Ra25 according to customer requirement
Logo/ID Silk-screening, Laser Marking, Engrave,Painting
Heat Treatment Normalization, Annealing, Quenching and Tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching,etc
Surface Treatment Shot/sand blast, Polishing, Surface Passivation, Painting , Anodizing,Powder coating, ED- Coating, Chrome Plating, zinc-plate, Dacromat coating, Finish Painting,hot-dip galvanizing, etc

 

Common FAQs About Leesh Sand Casting

1. What is sand casting?

Sand casting is a casting method that uses sand as the molding material to produce castings. It is widely used due to its advantages such as readily available and low-cost materials, simple equipment, easy operation, and no restrictions on casting alloy types, shapes, sizes, or production scales.

2. What materials can Leesh supply for sand casting?

Leesh provides various materials including Carbon Steel, Alloy Steel, Stainless Steel, Grey Iron, and Ductile Iron. These materials comply with international and national standards such as ASTM, SAE, AISI, ACI, DIN, EN, ISO, and GB.

3. What is the weight range of castings Leesh can produce?

  • Cast Steel: 50Kg – 25,000Kg
  • Cast Iron: 0.1Kg – 3,000Kg

4. What sand casting processes does Leesh adopt?

  • For Cast Steel: Water glass  sand,  resin sand, coated resin sand (Hot-Box & Shell Molding)
  • For Cast Iron: Resin sand, green sand

5. What are the key technical specifications of Leesh’s Green sand casting?

  • Dimensional tolerance: CT8–CT12 (per ISO 8062)
  • Surface roughness: Ra 6.3–25 μm
  • Max part weight: 0.1 kg – 25,000 kg

6. Which industries does Leesh’s sand casting serve?

Leesh’s sand casting solutions are suitable for diverse industries including construction, machinery, automotive, and energy.

7. Why choose Leesh’s sand casting services?

  • Cost-effective for both small and large production runs
  • Compatible with a wide range of metals and alloys
  • Flexible in design and size customization
  • Shorter lead times for prototype development and bulk production

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