Abrasive-Resistant Cast Irons: Customized Casting Services

Abrasive-resistant cast irons are the premier choice for industrial components facing extreme mechanical wear and erosion. To ensure consistent quality and performance, our Leesh Sand Casting processes strictly adhere to global standards such as ASTM A532ISO 21988, and EN 12513. These standards categorize alloys based on chemical composition and hardness, providing a reliable framework for engineers to select materials that reduce maintenance costs and extend the service life of critical machinery.
The common Abrasive-resistant cast irons grades Leesh usually cast:
AS 2027 Abrasive-resistant cast irons | ISO 21988 Abrasive-resistant cast irons | A532 Abrasive-resistant cast irons
Material Type International (ISO) USA (ASTM) Europe (EN) Australia (AS) China (GB/T)
Ni-Hard 1 ISO 21988/NiCr-LC A532 Class I Type A EN 12513 GJN-HV520 AS 2027 NiCr1-550 GB/T 8263 KmTB-NiCr
Ni-Hard 4 ISO 21988/NiCr-HC A532 Class I Type D EN 12513 GJN-HV600 AS 2027 NiCr4-600 GB/T 8263 KmTBCr9Ni5
High Chrome (15%) ISO 21988/Cr15 A532 Class II Type B EN 12513 GJN-HV600 AS 2027 Cr15Mo GB/T 8263 KmTBCr15Mo
High Chrome (25%) ISO 21988/Cr27 A532 Class III Type A EN 12513 GJN-HV600 AS 2027 Cr27 GB/T 8263 KmTBCr26
Abrasive-Resistant Cast Irons Casting

Manufacturing Method Sand Casting(Resin Sand, Pre-Coated Sand, Clay Sand, Water glass sand, Green Sand,lost foam )
Material Standard GB, ANSI, BS, DIN, JIS, ASTM, ASME, AISI, etc
carbon steel, low carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, etc.
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, etc.
Stainless Steel: SUS 304, 304L, 316, 316L, CF8, CF8M, G-X7CrNiNb1189, etc. AS2074 or according to customer specific requirement.
Ductile Iron:A536-Gr.60-40-18,GGG40,GGG50,FCD40,FCD50,Gr370-17,Gr420-12,etc
Grey Iron:A48-No.20,25,30,GG10,GG15,GG20,FC10,FC15,FC20,Grade 150,180,220,FGL150,FGL200,FGL250,etc
Weight Range 1 kg to 100 Tons
General Casting Tolerance CT8-CT12
Design Software UG, Pro-E, Inventor
Dwg Format STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT
Mould Manufacturing Yes
Casting Stimulation Yes
Ultimate machining tolerance 0.005mm
Quality Control RT,UT,MT,PT,CMM,SCAN,Chemical and Mechanical Property Testing,Spectrometer,etc
Finish Roughness Ra12.5-Ra25 according to customer requirement
Logo/ID Silk-screening, Laser Marking, Engrave,Painting
Heat Treatment Normalization, Annealing, Quenching and Tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching,etc
Surface Treatment Shot/sand blast, Polishing, Surface Passivation, Painting , Anodizing,Powder coating, ED- Coating, Chrome Plating, zinc-plate, Dacromat coating, Finish Painting,hot-dip galvanizing, etc

 

Common FAQs About Leesh Sand Casting

1. What is sand casting?

Sand casting is a casting method that uses sand as the molding material to produce castings. It is widely used due to its advantages such as readily available and low-cost materials, simple equipment, easy operation, and no restrictions on casting alloy types, shapes, sizes, or production scales.

2. What materials can Leesh supply for sand casting?

Leesh provides various materials including Carbon Steel, Alloy Steel, Stainless Steel, Grey Iron, and Ductile Iron. These materials comply with international and national standards such as ASTM, SAE, AISI, ACI, DIN, EN, ISO, and GB.

3. What is the weight range of castings Leesh can produce?

  • Cast Steel: 50Kg – 25,000Kg
  • Cast Iron: 0.1Kg – 3,000Kg

4. What sand casting processes does Leesh adopt?

  • For Cast Steel: Water glass  sand,  resin sand, coated resin sand (Hot-Box & Shell Molding)
  • For Cast Iron: Resin sand, green sand

5. What are the key technical specifications of Leesh’s Green sand casting?

  • Dimensional tolerance: CT8–CT12 (per ISO 8062)
  • Surface roughness: Ra 6.3–25 μm
  • Max part weight: 0.1 kg – 25,000 kg

6. Which industries does Leesh’s sand casting serve?

Leesh’s sand casting solutions are suitable for diverse industries including construction, machinery, automotive, and energy.

7. Why choose Leesh’s sand casting services?

  • Cost-effective for both small and large production runs
  • Compatible with a wide range of metals and alloys
  • Flexible in design and size customization
  • Shorter lead times for prototype development and bulk production

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