Spheroidal graphite cast iron | High Strength SG Castings

Spheroidal graphite cast iron(SG Cast Iron) also know as ductile cast iron or nodular cast iron

 

1. Main Standards Overview

Standard Region Full Name
ISO 1083 International Spheroidal graphite cast irons — Classification
EN 1563 Europe Spheroidal graphite cast irons
ASTM A536 USA / North America Ductile Iron Castings
GB/T 1348 China Spheroidal graphite cast iron castings

2. Equivalent Grades & Mechanical Properties

ISO 1083 EN 1563 ASTM A536 GB/T 1348 Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Typical Structure
400-18 EN-GJS-400-18 60-40-18 QT400-18 ≥ 400 ≥ 250 ≥ 18 Ferritic
450-10 EN-GJS-450-10 65-45-12 QT450-10 ≥ 450 ≥ 310 ≥ 10 Ferritic-Pearlitic
500-7 EN-GJS-500-7 70-50-05 QT500-7 ≥ 500 ≥ 320 ≥ 7 Pearlitic-Ferritic
600-3 EN-GJS-600-3 80-55-06 QT600-3 ≥ 600 ≥ 370 ≥ 3 Pearlitic
700-2 EN-GJS-700-2 100-70-03 QT700-2 ≥ 700 ≥ 420 ≥ 2 Pearlitic / Quenched

3. Key Differences Between Standards

Item ISO 1083 EN 1563 ASTM A536 GB/T 1348
Naming Rule Strength – Elongation EN-GJS-XXX-YY Tensile-Yield-Elongation (ksi) QTXXX-YY
Main Basis Mechanical properties Mechanical properties Mechanical properties Mechanical properties
Impact Test Optional Mandatory for LT grades Optional Optional
Application Global Europe North America China
Spheroidal graphite cast iron Austempered Ductile Iron Castings HubHeavy-Duty Precision Pulley

Manufacturing Method Sand Casting(Resin Sand, Pre-Coated Sand, Clay Sand, Water glass sand, Green Sand,lost foam )
Material Standard GB, ANSI, BS, DIN, JIS, ASTM, ASME, AISI, etc
carbon steel, low carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, etc.
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, etc.
Stainless Steel: SUS 304, 304L, 316, 316L, CF8, CF8M, G-X7CrNiNb1189, etc. AS2074 or according to customer specific requirement.
Ductile Iron:A536-Gr.60-40-18,GGG40,GGG50,FCD40,FCD50,Gr370-17,Gr420-12,etc
Grey Iron:A48-No.20,25,30,GG10,GG15,GG20,FC10,FC15,FC20,Grade 150,180,220,FGL150,FGL200,FGL250,etc
Weight Range 1 kg to 100 Tons
General Casting Tolerance CT8-CT12
Design Software UG, Pro-E, Inventor
Dwg Format STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT
Mould Manufacturing Yes
Casting Stimulation Yes
Ultimate machining tolerance 0.005mm
Quality Control RT,UT,MT,PT,CMM,SCAN,Chemical and Mechanical Property Testing,Spectrometer,etc
Finish Roughness Ra12.5-Ra25 according to customer requirement
Logo/ID Silk-screening, Laser Marking, Engrave,Painting
Heat Treatment Normalization, Annealing, Quenching and Tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching,etc
Surface Treatment Shot/sand blast, Polishing, Surface Passivation, Painting , Anodizing,Powder coating, ED- Coating, Chrome Plating, zinc-plate, Dacromat coating, Finish Painting,hot-dip galvanizing, etc

 

Common FAQs About Leesh Sand Casting

1. What is sand casting?

Sand casting is a casting method that uses sand as the molding material to produce castings. It is widely used due to its advantages such as readily available and low-cost materials, simple equipment, easy operation, and no restrictions on casting alloy types, shapes, sizes, or production scales.

2. What materials can Leesh supply for sand casting?

Leesh provides various materials including Carbon Steel, Alloy Steel, Stainless Steel, Grey Iron, and Ductile Iron. These materials comply with international and national standards such as ASTM, SAE, AISI, ACI, DIN, EN, ISO, and GB.

3. What is the weight range of castings Leesh can produce?

  • Cast Steel: 50Kg – 25,000Kg
  • Cast Iron: 0.1Kg – 3,000Kg

4. What sand casting processes does Leesh adopt?

  • For Cast Steel: Water glass  sand,  resin sand, coated resin sand (Hot-Box & Shell Molding)
  • For Cast Iron: Resin sand, green sand

5. What are the key technical specifications of Leesh’s Green sand casting?

  • Dimensional tolerance: CT8–CT12 (per ISO 8062)
  • Surface roughness: Ra 6.3–25 μm
  • Max part weight: 0.1 kg – 25,000 kg

6. Which industries does Leesh’s sand casting serve?

Leesh’s sand casting solutions are suitable for diverse industries including construction, machinery, automotive, and energy.

7. Why choose Leesh’s sand casting services?

  • Cost-effective for both small and large production runs
  • Compatible with a wide range of metals and alloys
  • Flexible in design and size customization
  • Shorter lead times for prototype development and bulk production

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