Turbine Blade Casting is widly use in various industry sectors.
Upon its application, the Blade Casting always produce through sand casting process, investment casting process and die casting process.
Sand casting process offer the lager scale Turbine Blade Casting purpose, it offers advantages such as relatively lower cost for certain production volumes. The process is suitable for producing blades with less complex geometries where the precision requirements are not extremely high. However, it may require additional machining to achieve the final dimensions and surface finish.
Investment casting process more suitable for high precison and high surface finish quirements. It is highly favored for Turbine Blade Casting production.
Die casting can also be considered for turbine blade casting in specific cases. This process enables high – volume production with good dimensional accuracy. However, it may be more challenging to use for some of the more complex and heat – resistant materials used in turbine blades.
| Manufacturing Method | Investment Casting Services(Lost Wax Casting) |
| Material Standard | GB, ANSI, BS, DIN, JIS, ASTM, ASME, AISI, etc Carbon steel, Low carbon steel, Middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, etc. Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, etc. Stainless Steel: SUS 304, 304L, 316, 316L, CF8, CF8M, G-X7CrNiNb1189, AS2074 or according to customer specific requirement. Copper, Brass, Bronze |
| Weight Range | 0.01 kgs to 100 kgs |
| Cast Hole Min. Dia. | Ø2mm |
| General Casting Tolerance | CT4-CT7 |
| Design Software | UG, Pro-E, Inventor |
| Dwg Format | STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT |
| Mould Manufacturing | Yes |
| Casting Stimulation | Yes |
| Ultimate machining tolerance | 0.005mm |
| Quality Control | RT,UT,MT,PT,CMM,SCAN,Chemical and Mechanical Property Testing,Spectrometer,etc |
| Finish Roughness | Ra1.6-Ra3.2 according to customer requirement |
| Logo/ID | Silk-screening, Laser Marking, Engrave,Painting |
| Heat Treatment | Normalization, Annealing, Quenching and Tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching,etc |
| Surface Treatment | Shot/sand blast, Polishing, Surface Passivation, Painting , Anodizing,Powder coating, ED- Coating, Chrome Plating, zinc-plate, Dacromat coating, Finish Painting,hot-dip galvanizing, etc |
Investment casting Services , also known as lost wax casting, is a casting method in which a pattern is made of a melt-able material, then coated with several layers of refractory material to form a shell, and the pattern is melted away after high-temperature firing, and then the molten metal is poured into the shell.
Investment casting have high precision and high surface quality, with small machining allowances, which can achieve less or no machining requires. Investment casting can cast complex thin-walled parts with complex shapes (the minimum wall thickness can reach 0.25-0.4mm), and the smallest hole diameter can reach 2.5mm.
The process normal as below:
Drawing Review ->Tooling Designing ->Tooling Manufacturing ->Wax Pattern Making ->Pattern Tree Assembly ->Dipping and Coating ->De-waxing and Firing- Pouring-Knockout ->Grinding ->Heat Treatment -> Machining(if requires) ->Inspection->Delivery
Leesh holdings is the key leading supplier of investment cast parts to both China market and global market.Through many years development, our casting parts now services in railway, automobile and truck, construction machinery, mining machinery, forklift truck, agricultural machinery, ship, petroleum machinery, construction, pump valve, mechanical and electrical, hardware tools, electric power equipment, etc.
Leesh capability
Method: Investment Casting, Lost Wax Casting, Precision Casting
| Process Description | Process Control | |||
| Mass(kgs) | General Tolerance Standard | Casting Tolerance(CT) | Surface Rougness(μm) | |
| Silicon Sol | 0.05-50 | ISO 8062 | CT4-CT6 | Ra 3.2～6.3 μm |
| Water Glass | 0.10-100 | ISO 8062 | CT6-CT8 | Ra 6.3～12.5 μm |
Material:
Stainless Steel (General SUS304, SUS316, 1.4301), etc.,
Stainless Iron (General 201, 420, 430), etc.,
High/Middle/Low Carbon Steel (A3, Q235, 45), etc.,
Alloy Steel (General 20cr, 20crmo, 20crnimo, 40cr, 40crmo, 40crnimo, 42cr, 42crmo, 42crnimo) etc.,
Brass (H59, H62, H75, H80), etc.,
Red Copper, Bronze, White Copper and other materials.
The above list Is For Reference Only, If You Have Special Needs, Please Contact Customer Service Staff.
Post Casting Process:
Ordinary Polishing, Mirror Polishing, Electrolytic Polishing, Brushed Finishing, Grinding, Heat Treatment, Finishing, Drilling and Tapping,Plating, etc
Surface Treatment:
polishing, powder coating, zinc plating, chrome plating,heat treatment,tumbling polishing, electro-polishing.
We understand your concerns about the quality, we have bought full sets of advanced inspection facilities,Spectrum analyzer, metallographic microscope, tensile testing machine, low temperature impact testing machine, X-ray flaw detection machine, magnetic particle flaw detection machine, ultrasonic flaw detection machine, coordinate measuring instrument, image measuring instrument. The above equipment can ensure the supply of high-standard precision castings to customers, and meet customers’ comprehensive testing requirements for physical and chemical properties of materials, non-destructive defect testing, and high-precision geometric size testing.
https://chinafoundrygroup.com/investment-casting-service/
